Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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Granules of a thermoplastic polymer e.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

The bottom of the parison is pinched closed, while the tope is held open in a molten state. The number of dosage forms, i. Swipe to the left.

Ordinary walking by a person can emit roughly 10, skin particles per minute, each of which has the potential of harbouring microbial contamination. Both technologies provide increase production using low operational xnd while at the same time increasing the quality of the product compared with traditional aseptic processing.

This procedure allows simple process monitoring and substantially reduces the risk of contamination.

Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, and therefore carries a high risk for contamination during processing. For these applications the package may be a bag that is formed from a continuously supplied plastic tube that is heat sealed once the required product has been technolohy within the bag. Comments shall be published after review.

Before commercial production is begun, the system must be validated by a media fill run. The system has been employed in production of ophthalmic and respiratory therapy products for some time, and lately BFS technology has been ror increasing acceptance in the parenteral drug marketplace, replacing traditional glass vials for a number of applications.

Form-fill-seal is a term used for more general technology employed in a wide variety of industries for packaging products, e. Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials.


In BFS technology, a container is moulded from plastic, aseptically filled with liquid dosage form and hermetically sealed in one continuous, integrated and automatic operation, without human manipulation. Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison.

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The parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed. Click here for advertising rates! These are automated techniques to prepare sterile products. By contrast, traditional aseptic processing allows a final sterile drug product to be achieved by individually sterilizing the containers, materials and equipment used in the process, resulting in a unified sterilized product.

Join Log In 8. In the meantime, our Research and Development Centre features the concentration of more than 20 years of experience in FFS technology and more than 40 years in Fill and Seal technology and bag manufacture. It takes seconds to produce one container. The mould is opened and the completed filled containers are conveyed out of the BFS machine and sterile area to a remote station where excess plastic is removed and the finished product is sent for labelling and packaging.

Combined with passion and pioneering spirit, just as on the first day of business, our processes are continually optimised and customer-specifically adapted. Container formation, filling and sealing process is done in a class area within the machine.

Enter your email address to get this exclusive 22 Page PDF Book on the introduction of tableting and join our large community today. The larger the machine, the higher the throughput. The system should be validated by media fill runs before starting the commercial production. Sign-up for the free email updates for your daily dose of pharmaceutical tips. Labeling of the containers is done outside the machine. Recommend an Article Name.

Originally developed in Europe in the s, it was introduced in the United States in the s, but over the last 20 years it has become more prevalent within the pharmaceutical industry and is now widely considered to be the superior form of aseptic processing by various medicine regulatory agencies including the U.

Get Free Updates The risk of this occurring is directly related to the number of people working in a clean-room and the level of congregation by personnel in areas where critical aseptic manipulations are carried out. Ankur Choudhary Print Question Forum 2 comments. Visitors are also reading: Home Equipment Production Sterile.


The mandrels are withdrawn and the upper part of the mould closes to seal the upper part of the container. You must have JavaScript enabled in your browser to utilize the functionality of this website. The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine. The system is being used for over 30 years and reported to achieve contamination rate below 0.

Form Fill Seal (FFS) – Plümat

In traditional aseptic processing, containers are either supplied clean and gfs to the filling line, or they are cleaned and sterilized within the aseptic filling line. It gives more production at very low operational cost with the high assurance of sterility. This website uses cookies to ensure you get the best experience on our website. The container formation, filling and the sealing must be conducted in a class area. Mainly multi-layer film materials, amongst other things based on polyolefins e.

The capacity of the machine depends upon the number of moulds. Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since Accept Read more ….

One container made during BFS and FFS systems can take approximately 10 to 15 seconds of fts time, and the fill time is generally fast. JavaScript seems to be disabled in your browser. There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products. In using techjology BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better.